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Electronic Theatre Controls Inc

ColorSource Spot V Complete Repair Guide

Tools required

 

  • Torx 20 driver
  • 3mm hex (Allen) driver with long shaft
  • PH2 screwdriver
  • PZ2 screwdriver
  • PH1 screwdriver

 

Steps to repair

The steps below detail how to strip down a ColorSource Spot V to the casing. It is recommended to read through the whole document before starting, so as not to unnecessarily dismantle a part that can stay intact.

For any questions or concerns, please contact your local ETC tech service department.

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Disconnect mains power before servicing, and wait at least 1 hour before starting work so that capacitors can discharge. Only proceed if you feel comfortable doing so

Look out for the following symbols in the repair guide

⚠️Warnings - these give advice on avoiding damage to (other) components
ℹ️Information - these give helpful tips to save you work or get into tricky places
️ 🛠️ ️ Reassembly notes - tips when following the instructions in reverse to reassembly the device

Opening the casing

1.Lay the fixture flat on an antistatic mat, top side up, yoke at the back (the yoke can stay on for most repairs)

 

2.Remove the 4 screws holding the top casing to the bottom casing, and lift off the top casing

CS Spot V Repair 1.jpg

3. Remove the 2 screws holding the safety bond loops, and the 4 screws holding in the electronics and beam tube assembly

ℹ️The safety bond loop without the earth bond can be loosened and swung to the side

ℹ️The screws at the front of the beam tube have small metal clamps under them

CS Spot V Repair 2.jpg

CS Spot V Repair 3.jpg

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4. Gently lift the beam tube and electronics assembly vertically out of the bottom casing. While doing so, disconnect the DC power header from the PSU CS Spot V Repair 23.jpg

Replacing the PSU

5. Remove the old PSU from the bottom casing by removing the 4 screws

Disconnect the earth bond and mains power input

️Reinstall new PSU in the same orientation

CS Spot V Repair 5.jpg

6. To replace the AC power input PCB, remove the 4 screws on the outside of the casing, and lift the assembly out inwards

️Check orientation when re-installing

CS Spot V Repair 6.jpg

Removing the control card

Removing the control card is necessary to access the array and fan, or to replace parts on the control card (XLR connectors, switches)

7. Disconnect the array ribbon cable - very gently move the retaining bar in the direction of the arrows. The bar remains captive in the connector

⚠️ The retaining bar is very fragile, and using too much force or uneven force may snap its legs. Be patient and gentle if re-using the control card

🛠 Gently push the ribbon cable into the connector, paying attention to the orientation as shown, and then gently push the retaining bar into place

CS Spot V Repair 7.jpg

8. Disconnect the Multiverse antenna connector by lifting gently upwards from the wire nearest the connector

CS Spot V Repair 8.jpg
9. Remove the screws holding the control card to the frame  
10. On the underside of the control card, remove the fan wires by pressing into each hole with the Wago  2059 tool or paperclip

CS Spot V Repair 9.jpg

 

 

 

 

11. If replacing the control card, disconnect the NFC ribbon cable by gently moving the retaining bar 

CS Spot V Repair 10.jpg

12. If replacing the control card, disconnect the DC power powers by pressing gently on the tabs

⚠️ These tabs are fragile. If re-using the control card, use only enough force to allow the wire to be removed

 
13. Remove the 4 screws holding the XLRs to the fan grille CS Spot V Repair 11.jpg

Replacing the NFC PCB or antenna mount

14. Remove the one screw holding the NFC mount to the fan grille

🛠️ Note where the mount is positioned on the grille 

CS Spot V Repair 12.jpg

15. Gently squeeze the clips in the middle, allowing the mount to be released, and the long clips to be pulled out. 

Remove the mount gently to avoid damaging the NFC ribbon cable or antenna cable

CS Spot V Repair 13.jpg

16. Replace the NFC PCB and/or antenna mount as needed

🛠️ Pay attention to the orientation of the NFC ribbon cable - blue side up

CS Spot V Repair 14.jpg

Accessing the LED array and fan

Steps 14-16 are not needed for this

17. Remove the ribbon cable from the array - very gently move the retaining bar in the direction of the arrows. The bar remains captive in the connector

⚠️ The retaining bar is very fragile, and using too much force or uneven force may snap its legs. Be patient and gentle if re-using the control card

🛠 Gently push the ribbon cable into the connector, paying attention to the orientation as shown, and then gently push the retaining bar into place

 

CS Spot V Repair 15.jpg

 

18. Remove the 4 screws holding the beam tube to the heatsink (2 shown) CS Spot V Repair 16.jpg
19. Lift the beam tube off the heat sink and set aside CS Spot V Repair 17.jpg
20. Lift the optic and optic holder off the array CS Spot V Repair 18.jpg
21. Remove the screws from the array CS Spot V Repair 19.jpg
22. To access the fan, remove the 6 screws holding the heatsink to the frame, then gently slide the heatsink out

CS Spot V Repair 20.jpg

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23. To replace the fan, remove the 4 screws CS Spot V Repair 22.jpg

Reassembly notes

When re-seating the beam tube assembly into the bottom casing (step 4), ensure that

- The tabs on the fan grille sit flush with the notch in the metalwork on both sides

- The surfaces on the heatsink and the metalwork screw hole that receive the screw head are flush and level

If not, the beam tube assembly isn't well seated in the casing, give it a wiggle or try again

CS Spot V Repair 24.jpg

CS Spot V Repair 25.jpg

It can be helpful to use tweezers or needle-nose pliers to place the front screw clamps (note orientation) before inserting the screws

CS Spot Repair 15.jpg

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